What is ECOcell Foam?

As a recent shift in consumption patterns prioritise sustainability as a baseline requirement for purchase, more and more businesses are making investments into eco-friendly materials in order to hit their sustainable development targets.

If your automotive, industrial, HVAC or Construction business is looking to go green with their cellular sealing solutions, ECOcell foam is the best innovation for your production.

But what is ECOcell foam, and why is it becoming a top choice in industries focused on minimising their environmental impact?

Density Range: 70–300 kg/m³ Available Thicknesses: 1mm to 5mm Colour Options: Green and Grey

What is ECOcell Foam?

ECOcell foam is a high-performance, environmentally friendly material made entirely from recycled PET (polyethylene terephthalate) bottles. Not only is it crafted from 100% recycled material, but it is also 100% recyclable, which allows it to fully re-enter the production cycle once it reaches the end of its lifecycle. This closed-loop manufacturing process means that ECOcell foam is a true zero-waste material, aligning with the global push toward sustainable product solutions.

Sustainable Manufacturing: What is ECOcell Foam’s Eco Footprint?

Compared to traditional polyethylene (PE) foams, ECOcell foam offers a significantly more energy-efficient and environmentally friendly alternative.

The production of ECOcell foam requires 3.5 times less energy than that of PE foam of comparable size, making it a far more sustainable choice in terms of resource consumption.

Additionally, ECOcell foam manufacturing results in a 94% reduction in CO2 emissions compared to PE foam production, meaning it has a considerably lower impact on greenhouse gas emissions and air quality.

These substantial reductions in energy usage and carbon emissions highlight ECOcell foam as a more sustainable option for industries seeking to reduce their ecological footprint and promote greener manufacturing practices.

Material Performance of ECOcell Foam

ECOcell foam is designed to provide an eco-friendly alternative to other thermoplastics, such as cross-linked XPE and XPP. It boasts improved stiffness, compression properties, and an impressive range of resilience features, making it ideal for demanding industrial applications. Its superior durability and insulation capacity, along with excellent thermal and chemical resistance properties, distinguish it from other recyclable foams.

Key performance attributes of ECOcell foam include:

– Wide Temperature Range: Operates effectively between -40°C and +150°C, with short-term resistance up to +180°C.

– Durability and Insulation: Excellent insulation properties (0.029 W/mK) that make it suitable for temperature-sensitive applications.

– UV and Chemical Resistance: Enhanced resilience against UV radiation, oils, and chemicals.

– Fire Safety Compliance: Meets stringent fire safety standards such as FMVSS302.

Applications of ECOcell Foam

Given its extensive material properties, ECOcell foam is widely used in industries that prioritise high-performance, sustainable materials.

Automotive and Engineering Components

ECOcell foam’s high-density and sealing properties make it ideal for use in the automotive industry, especially for applications requiring temperature control, vibration damping, and environmental sealing.

Die-Cut Gaskets and Foam Tapes

The foam’s excellent compression and sealing capabilities make it perfect for gaskets, tapes, and other sealing products where air, dust, and water resistance are essential.

Protective Packaging and Transit Trays

ECOcell foam offers robust protection for fragile items during transportation, reducing the risk of damage and adding a layer of sustainable protection.

Custom Fabrication and Assembly Solutions

Ramsay’s custom ECOcell products are designed to fit specific client needs, ranging from foam washers to line-side packaging and body protection.

Invest in Sustainable ECOcell Foam

Choosing ECOcell foam means choosing a material with excellent sealing properties, noise and vibration reduction capabilities, and a wide temperature tolerance range. This versatile material is not only durable and insulating but also fully recyclable, offering a sustainable solution across multiple industries.

By integrating ECOcell foam into your products, you contribute to a greener future by reducing carbon emissions, lowering energy use, and minimising waste in manufacturing.

At Ramsay, we proudly stock ECOcell foam in rolls of various thicknesses, offering flexibility for custom applications. Our ECOcell foam products come in plain or adhesive-backed options and are fully customisable, whether you need foam die-cut gaskets, foam tapes, or specially fabricated components.

Ramsay’s partnerships with top suppliers such as Nitto, Recticel, Armacell, Sekisui, Avery Dennison, 3M, and Zotefoams ensure that we deliver the highest quality materials, meeting industry standards and fulfilling diverse client requirements.

Ramsay Rubber are IATF16949, ISO19001 and ISO14001 accredited. All our materials are registered in accordance with IMDS and are ROSHH/REACH compliant. Ensuring that we meet the needs for ECOcell foam products across automotive and Industrial markets, for several key sealing applications.

We also have the capability to manufacture custom made ECOcell foam samples to support project development. If there are several materials under consideration, we would be happy to provide you with a sample pack, which have a range of open cell, semi closed cell, closed cell and solid rubber materials.

For more information about how our construction product solutions can serve your business, get in touch today.

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Ramsay Rubber & Plastics Limited
Vulcan Road, Bilston
West Midlands WV14 7HT
T +44 (0) 1902 407150
F +44 (0) 1902 407160